Equipment manufacturing
Open a new business landscape
With the help of solutions for the machinery manufacturing industry, companies can deliver personalized and sustainable intelligent machinery and components in the form of services on a large scale.
Simplify and accelerate digital transformation
With 16 years of knowledge, experience and innovation accumulation, Decision can provide you with end-to-end comprehensive services, and then escort your key business processes during the journey of innovation and digital transformation.Transform your business with unparalleled service support
Decision is familiar with SAP software and is your loyal consultant. It can provide you with innovation discovery, digital strategy and business transformation services, and help you bridge the gap between digital transformation strategy and execution.Industrial Sustainability: Greener Manufacturing Processes, Factories and Products
To date, the biggest challenge facing equipment manufacturing companies is to achieve profitable and sustainable development. Not only do they need to reduce carbon emissions in their operations and supply chains, but they also need to provide products and services that help customers do the same.
Start the journey of cloud solutions for the equipment manufacturing industry
Regardless of your starting point, Decision can help you start or optimize your digital transformation.
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Formulate a winning Industry 4.0 strategy and successfully transform smartly.
装备制造业行业特点
Decision's equipment manufacturing industry solutions aim at the business characteristics and informatization foundation of manufacturing enterprises, and fully meet the needs of production planning personnel, production management personnel, material control personnel, sales management personnel, procurement management personnel, warehouse management personnel, quality management personnel, All kinds of management personnel, such as equipment management personnel and financial management personnel, need to control the overall business of the enterprise.
Program features:
● Production basic data management
Provide production organization management such as workshops, teams, and work centers; provide process route definitions to effectively manage the correspondence between products, materials, processes, and resource tools; through the definition of work center operation costs, process cost accounting becomes possible; according to Processes need to be defined as subcontracting processes, quality inspection processes, dispatching processes, reporting processes, etc.
● Product basic data management
In addition to conventional purchase, sales and inventory data, material master data can also set various planning parameters, including: material planning methods, acquisition channels (purchase, production, outsourcing), multiple ordering strategies, order cycle, order Batch size, lead time, etc., and can record engineering changes of products at the same time.
It supports multiple BOM types, and can define BOM version, product yield rate, material loss rate, virtual material, substitute material, joint by-product, etc. The material usage type supports both the quantity mode of the discrete industry and the percentage mode of the process industry.
● Sales Management
Handle sales and receivables. Strengthen the process management of sales business through functions such as credit limit management, sales price management, delivery control, and invoices receivable. The system supports make-to-order production. The sales forecast will also be used as one of the demand sources of the master production plan to effectively support the inventory-oriented production method.
● Master Production Schedule
Using the master production plan, planners can determine a reasonable, stable and balanced production plan after considering the sales order, forecast demand, combined with the existing inventory demand and various production resource conditions. Sales personnel can also learn the promised delivery status in time through the master production plan, effectively improving customer satisfaction.
● Rough capacity planning
Provide the key work center capacity demand plan for the master production plan, and evaluate the master production plan in time. The capacity of workshops and work centers can be flexibly adjusted.
● Material Requirements Planning
Provides rich planning parameters and flexible functions, and can build different planning management systems; according to planning considerations, select planning sources, warehouses and other parameters, comprehensively consider material planning parameters, and help enterprises quickly and accurately calculate production plans and outsourcing plans and procurement plans. The calculation results are intuitive and clear, and the source requirements can be directly checked to meet the planning management requirements of manufacturing enterprises in different industries and with different manufacturing strategies.
● Detailed capacity planning
Provides load and capacity demand calculations related to all work centers for planned production orders, and evaluates planned production orders in a timely manner. The capacity of workshops and work centers can be flexibly adjusted.
● Purchasing management
Handle purchases and payables. Strengthen the process management of procurement business through functions such as automatic procurement demand generation, supplier evaluation, procurement price management, and procurement quantity control.
● Inventory management
The system's basic management of warehouses includes the management of receipt purchase orders and returns, delivery and returns, production shipments and production receipts, inventory transfers, receipts, and shipments.
● Production order
Handle a variety of order types: standard, special, dismantling, subcontracting, assembly, etc. Support order batch definition and parallel process definition. Production tasks can be issued by workshop and tracked throughout the process, which can be used as the basis for workshop scheduling, material picking according to quotas, and order cost estimation. Support production task change, restructuring and rework management, support completion report and product warehousing management based on production orders.
● Outsourcing processing management
Confirm and release subcontracted processing, and manage subcontracted processing material dispatch, completion, material return, storage, etc. Provide outsourcing processing inspection control.
● Production scheduling
For the planned or issued production orders, combined with the production capacity of the corresponding processes of each work center, the system automatically calculates the production time sequence of each process, so as to achieve a reasonable arrangement of production in the workshop and ensure that the work is completed on time. Production scheduling provides a variety of optional scheduling methods and priority rules.
● Workshop Control - Work Orders
Using the work order function, the user can control the start time of each processing procedure as the basis for subsequent procedure picking and process completion, support automatic dispatching and automatic transfer, and effectively realize the beat-to-beat production of workshop procedures.
● Workshop Control - Material Management
Provides material picking management for workshop processes based on various production orders and work instructions, supports manual and automatic material delivery, and supports quota picking, complete set picking, and multiple picking. Multiple material control types are supported, including: consumption, scrap, transfer, and return.
Provide batch serial number management function to meet the needs of the whole process of material tracking.
● Workshop Control - Completion Registration
Provide reports on the actual product completion status, material consumption, and operation consumption of workshop processes based on production orders and process work instructions to meet the needs of input-output accounting and effectively control actual processing costs. At the same time, it supports various completion processes such as subcontracting, rework, restructuring and downgrading. Provides two methods of piecework wages and hourly wages to calculate workshop wages, grasp the real level of direct labor costs, and make workshop wages more objective and accurate.
● Quality control
Provide comprehensive quality management, control and analysis functions from supplier evaluation, procurement inspection, process inspection, product inspection, outsourcing processing inspection, delivery inspection, return inspection, after-sales service quality, etc.
● Resource tool management
Provide comprehensive production tool management functions such as resource tool files, maintenance procedures, putting into use, maintenance early warning, and maintenance records.
● Cost management
Based on the active cost control mode, it can provide a refined cost accounting method up to the workshop process level, and supports standard cost method and actual cost method to calculate product cost, order cost and operation cost. Provide functions such as expense collection, expense allocation, and cost accounting, accurately calculate the input and output of production workshops, accurately analyze target cost differences, support a comprehensive cost management system, and achieve advanced and scientific cost control goals.
● Dynamic business process management
The whole process of data sharing enables the formation of a smooth information transmission network within the enterprise, provides early warning and approval functions, and ensures timely and accurate business operations; closely tracks every step of the enterprise's operation process, allowing the management to have a clear view of the enterprise's operations.
● Dynamic data analysis and forward-looking decision support
The powerful and flexible report analysis system can help the management of the company keep abreast of the company's overall operating conditions, and quickly and conveniently query various business statistics; the decision support system can help the company quickly abandon products with poor returns, so as to focus more on more valuable products and client.
Program features:
☆ Integration between finance and business
☆ Integration between business and workflow
☆ Integration between the system and third-party software
☆ Integration of master data, documents, reports and other information among companies
☆ New process links can be added
☆ New process details can be added
☆ Improvement and improvement of process details
- With the master production plan/material demand plan and capacity plan as the core, inventory is minimized, and enterprise resources are fully utilized to ensure the consistency of production, supply and marketing;
- Carry out material substitution, material picking control and loss management through production orders or process assignments;
- Through work center operation, completion report and other means, control the progress of production order status, production scheduling, work order issuance and other links to ensure on-time delivery and improve customer satisfaction;
- Control product quality through quality standards and inspection processes; control production costs through process operation costs, timed piece accounting and analysis, and ultimately achieve the management goals of enterprise speed, cost, and quality.
Program features:
● Production basic data management
Provide production organization management such as workshops, teams, and work centers; provide process route definitions to effectively manage the correspondence between products, materials, processes, and resource tools; through the definition of work center operation costs, process cost accounting becomes possible; according to Processes need to be defined as subcontracting processes, quality inspection processes, dispatching processes, reporting processes, etc.
● Product basic data management
In addition to conventional purchase, sales and inventory data, material master data can also set various planning parameters, including: material planning methods, acquisition channels (purchase, production, outsourcing), multiple ordering strategies, order cycle, order Batch size, lead time, etc., and can record engineering changes of products at the same time.
It supports multiple BOM types, and can define BOM version, product yield rate, material loss rate, virtual material, substitute material, joint by-product, etc. The material usage type supports both the quantity mode of the discrete industry and the percentage mode of the process industry.
● Sales Management
Handle sales and receivables. Strengthen the process management of sales business through functions such as credit limit management, sales price management, delivery control, and invoices receivable. The system supports make-to-order production. The sales forecast will also be used as one of the demand sources of the master production plan to effectively support the inventory-oriented production method.
● Master Production Schedule
Using the master production plan, planners can determine a reasonable, stable and balanced production plan after considering the sales order, forecast demand, combined with the existing inventory demand and various production resource conditions. Sales personnel can also learn the promised delivery status in time through the master production plan, effectively improving customer satisfaction.
● Rough capacity planning
Provide the key work center capacity demand plan for the master production plan, and evaluate the master production plan in time. The capacity of workshops and work centers can be flexibly adjusted.
● Material Requirements Planning
Provides rich planning parameters and flexible functions, and can build different planning management systems; according to planning considerations, select planning sources, warehouses and other parameters, comprehensively consider material planning parameters, and help enterprises quickly and accurately calculate production plans and outsourcing plans and procurement plans. The calculation results are intuitive and clear, and the source requirements can be directly checked to meet the planning management requirements of manufacturing enterprises in different industries and with different manufacturing strategies.
● Detailed capacity planning
Provides load and capacity demand calculations related to all work centers for planned production orders, and evaluates planned production orders in a timely manner. The capacity of workshops and work centers can be flexibly adjusted.
● Purchasing management
Handle purchases and payables. Strengthen the process management of procurement business through functions such as automatic procurement demand generation, supplier evaluation, procurement price management, and procurement quantity control.
● Inventory management
The system's basic management of warehouses includes the management of receipt purchase orders and returns, delivery and returns, production shipments and production receipts, inventory transfers, receipts, and shipments.
● Production order
Handle a variety of order types: standard, special, dismantling, subcontracting, assembly, etc. Support order batch definition and parallel process definition. Production tasks can be issued by workshop and tracked throughout the process, which can be used as the basis for workshop scheduling, material picking according to quotas, and order cost estimation. Support production task change, restructuring and rework management, support completion report and product warehousing management based on production orders.
● Outsourcing processing management
Confirm and release subcontracted processing, and manage subcontracted processing material dispatch, completion, material return, storage, etc. Provide outsourcing processing inspection control.
● Production scheduling
For the planned or issued production orders, combined with the production capacity of the corresponding processes of each work center, the system automatically calculates the production time sequence of each process, so as to achieve a reasonable arrangement of production in the workshop and ensure that the work is completed on time. Production scheduling provides a variety of optional scheduling methods and priority rules.
● Workshop Control - Work Orders
Using the work order function, the user can control the start time of each processing procedure as the basis for subsequent procedure picking and process completion, support automatic dispatching and automatic transfer, and effectively realize the beat-to-beat production of workshop procedures.
● Workshop Control - Material Management
Provides material picking management for workshop processes based on various production orders and work instructions, supports manual and automatic material delivery, and supports quota picking, complete set picking, and multiple picking. Multiple material control types are supported, including: consumption, scrap, transfer, and return.
Provide batch serial number management function to meet the needs of the whole process of material tracking.
● Workshop Control - Completion Registration
Provide reports on the actual product completion status, material consumption, and operation consumption of workshop processes based on production orders and process work instructions to meet the needs of input-output accounting and effectively control actual processing costs. At the same time, it supports various completion processes such as subcontracting, rework, restructuring and downgrading. Provides two methods of piecework wages and hourly wages to calculate workshop wages, grasp the real level of direct labor costs, and make workshop wages more objective and accurate.
● Quality control
Provide comprehensive quality management, control and analysis functions from supplier evaluation, procurement inspection, process inspection, product inspection, outsourcing processing inspection, delivery inspection, return inspection, after-sales service quality, etc.
● Resource tool management
Provide comprehensive production tool management functions such as resource tool files, maintenance procedures, putting into use, maintenance early warning, and maintenance records.
● Cost management
Based on the active cost control mode, it can provide a refined cost accounting method up to the workshop process level, and supports standard cost method and actual cost method to calculate product cost, order cost and operation cost. Provide functions such as expense collection, expense allocation, and cost accounting, accurately calculate the input and output of production workshops, accurately analyze target cost differences, support a comprehensive cost management system, and achieve advanced and scientific cost control goals.
● Dynamic business process management
The whole process of data sharing enables the formation of a smooth information transmission network within the enterprise, provides early warning and approval functions, and ensures timely and accurate business operations; closely tracks every step of the enterprise's operation process, allowing the management to have a clear view of the enterprise's operations.
● Dynamic data analysis and forward-looking decision support
The powerful and flexible report analysis system can help the management of the company keep abreast of the company's overall operating conditions, and quickly and conveniently query various business statistics; the decision support system can help the company quickly abandon products with poor returns, so as to focus more on more valuable products and client.
Program features:
- Integration
☆ Integration between finance and business
☆ Integration between business and workflow
☆ Integration between the system and third-party software
☆ Integration of master data, documents, reports and other information among companies
- Scalability
☆ New process links can be added
☆ New process details can be added
☆ Improvement and improvement of process details
Successful customer case
